Vesta-IoT / Industrial IoT Gateway

Vesta-IoT is an Industrial Internet of Things (IoT) Gateway. It continuously monitors multiple on-board sensors - Temperature, Humidity, Pressure, Light Intensity, CO2 concentration, Air Resistance, Audio / Noise Level. On each sensor poll cycle Vesta-IoT re-calculates Air Quality Index (IAQ) given the relative humidity and air resistance and exposes IAQ as another sensor value. Vesta-IoT can periodically send the sensor readings using MQTT and also makes the data available using MODBUS, DNP3, IEC 60870-5-104, CoAP and HTTP / SOAP protocols. The device also features an on-board AC power relay and various communication interfaces: WIFI, wired Ethernet, GSM/LTE/GPRS, RS232, RS485. Additionally Vesta-IOT acts as a data logger, saving sensor readings to non-volatile memory that can be later retrieved as a CSV file or viewed via Web UI

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Vesta-IoT Key Features

  Built-In Environmental Sensors: - Temperature, Humidity, Pressure, Light Intensity, CO2 concentration, Air Resistance, Audio / Noise Level

  Integrated AC Power Relay: Allows switching on or off AC (up to 250 AC) or DC power loads with multiple ways to control the relay: Via Web UI, Modbus, CoAP, MQTT, via internal time scheduler or based on internal sensors crossing defined threshold values

  Multiple Communication Interfaces: - WiFi with external antenna in AP or Station Mode, Wired Ethernet, embedded LTE/GSM/GPRS module, RS232 / RS485 interfaces

  Multiple Communication Protocols: - DHCP, TCP/IP, UDP/IP, WEB SERVER, SOAP SERVER, MQTT CLIENT, CoAP Server, DNP3 Server, IEC 60870-5-104 Server, Modbus TCP Server, Modbus RTU Client (over RS232 / RS485), RS232 Server, NTP, TCP Sender (client and server), UDP Sender, SOAP server

  Real-Time Clock: With an internal battery backup, ensures accurate time-stamping and event scheduling, with NTP time synchronization

  Data Logger: Saves sensor readings to non-volatile memory periodically for later retrieval as CSV file or viewing via Web UI (Sensor Log)

  Built-in Web Server: For easy configuration and status monitoring

  SOAP API Server: Main functions of Vesta-IOT device can be accessed bia SOAP protocol: reading sensors, controlling the relay, reading / setting time, etc.

  TCP Diagnostic / CLI Console: TCP console server can be used for essencial maintenance and status checking


  

[ Live Demo ]
[ Live Demo ]
 

Vesta-IoT Industrial IoT Gateway
Areas of Application

  

  Smart Building Automation: Monitor and control environmental conditions such as temperature, humidity, light, and CO2 levels for optimized energy management and comfort in office buildings, factories, or warehouses

  Environmental and Air Quality Monitoring: Deploy in urban areas or industrial zones to measure noise levels, air resistance, CO2 concentration, and other factors affecting air quality, providing critical data for environmental compliance and safety regulations.

  Lab environment monitoring Monitor environmental sensors in laboratories: light intensity, temperature, humidity, and CO2 levels to ensure optimal test or production conditions

  Agriculture and Greenhouses Automate environmental control in greenhouses by monitoring light intensity, temperature, humidity, and CO2 levels to ensure optimal growing conditions and improved crop yield

  HVAC Systems Enhance Heating, Ventilation, and Air Conditioning systems by integrating real-time sensor data for efficient climate control and predictive maintenance

  Energy Management Systems Control and monitor power usage in industrial plants or commercial buildings by scheduling the AC power relay to manage loads based on real-time sensor data or time-based event

  Industrial Equipment Monitoring Leverage multiple communication protocols to track equipment performance, detect faults, and trigger automated actions such as powering equipment on/off via the integrated AC relay

  Smart Grid Applications Integrate with power distribution systems to enable remote management and automation, helping to balance loads, optimize energy usage, and improve grid reliability

  Remote Site Monitoring Utilize GSM/LTE and Wi-Fi communication for remote monitoring and control of environmental factors and equipment at remote or isolated industrial sites

  Data Centers and Server Rooms Monitor critical conditions such as temperature, humidity, and airflow to ensure optimal operating conditions and prevent overheating or other environmental risks


  


  

Hardware Model Cross Reference

Feature / Model Model 100 Model 200 Model 300 Model 400M Model 400S Model 500
COMMUNICATION INTERFACES
WIFI Yes Yes Yes Yes Yes Yes
Ethernet -- Yes Yes -- -- Yes
LTE / Mobile -- -- -- Yes -- Yes
Serial RS232 + RS485 -- -- -- -- Yes Yes
ON - BOARD SENSORS
Temperature Sensor Yes Yes Yes Yes Yes Yes
Humidity Sensor Yes Yes Yes Yes Yes Yes
Pressure Sensor Yes Yes Yes Yes Yes Yes
Air Resistance Sensor Yes Yes Yes Yes Yes Yes
IAQ - Index of Air Quality Yes Yes Yes Yes Yes Yes
CO2 Sensor -- -- Yes Yes Yes Yes
Audio Level Sensor -- -- Yes Yes Yes Yes
Light Intensity Sensor -- -- Yes Yes Yes Yes
OTHER HARDWARE
Digital Output (Power Relay) -- -- Yes Yes Yes Yes
SOFTWARE FEATURES
Web Interface for Configuration, Control and Monitoring Yes Yes Yes Yes Yes Yes
SOAP API Server for Configuration, Control and Monitoring Yes Yes Yes Yes Yes Yes
NTP synchronization of real-time clock Yes Yes Yes Yes Yes Yes
MQTT Client Yes Yes Yes Yes Yes Yes
MODBUS TCP Server Yes Yes Yes Yes Yes Yes
MODBUS RTU Client over RS232 / RS485 -- -- -- -- Yes Yes
CoAP Server Yes Yes Yes Yes Yes Yes
DNP3 Server Yes Yes Yes Yes Yes Yes
IEC 60870-5-104 Server Yes Yes Yes Yes Yes Yes
UDP Sender Yes Yes Yes Yes Yes Yes
TCP Sender (TCP client and TCP Server) Yes Yes Yes Yes Yes Yes
TCP Console Server Yes Yes Yes Yes Yes Yes
TCP Serial Server over RS232 -- -- -- -- Yes Yes
Output Power Relay Control (Time Scheduled, sensor threshold based, Manual from the web UI) -- -- Yes Yes Yes Yes
Data Logger (Sensor Log) Yes Yes Yes Yes Yes Yes

Vesta-IoT Gateway Operation

Vesta-IoT gateway takes the sensor readings at regular configured intervals. These sensors include light intensity, temperature, humidity, pressure, air quality, CO2 concentration, audio noise level. After each reading, if configured to do so, the data can be pushed over MQTT to MQTT broker. The data is also made continuously available to be presented to a connecting Modbus TCP client, a CoAP client over UDP or to a HTTP / Web client. The same sensor data is available through DNP3 Server, IEC 60870-5-104 Server or SOAP API Server

Additionally, vesta IOT acts as a Data Logger - sensor readings are periodically saved into non-volatile memory and can be later retrieved or viewed

The data can be transmitted / made available over WIFI in AP or Station mode, over wired Ethernet (LAN) or over LTE/GSM/GPRS.

The on-board power relay can be activated in persistent or Pulse On mode with configurable ON time directly from the Web UI or using configured scheduled time intervals. Additionally the relay can be configured to activate and de-activate based on any sensor value crossing the configurable high and low thresholds. The relay can also be controlled over Modbus, DNP3, IEC 60870-5-104, CoAP, MQTT or HTTP / SOAP protocols

The RS232 interface can be used as part of Serial Server feature which provides access to any device connected to the RS232 serial interface over the TCP.

Technical Specifications


Temperature Sensor
Measurement Range -40 C .. +85 C
Accuracy From +/- 0.5C to +/-1.0C
Resolution 0.01 C

Pressure Sensor
Pressure Range 300 .. 1100 hPa
Accuracy +- 0.6 hPa
Resolution 0.18 hPa

Relative Humidity Sensor
Accuracy +- 3 %RH
Resolution 0.008 %RH

Gas Resistance Sensor
Resolution 0.08 %

CO2 Sensor
Operating Range 0 ppm to 32000 ppm
Accuracy +- 30 ppm (+3%)

Light Intensity Sensor
Operating Range 1 .. 65525 Lux
Measurement Variation +/- 20%
Measurement Accuracy 1.2
Resolution 1 Lux

Audio Level Sensor
Operating Range 0 to 100% Audio Volume Power

Power Relay
Operating Range Max AC Voltage: 250VA, MAx current: 5A (resistive load), 2.5A (inductive load)

Power Supply
External USB-C 5V, 3A

WIFI
Standards & Protocols IEEE 802.11 b/g/n, 2.4 GHz, AP/STA modes
Communication Range 30-50m indoor, Up to 200m outdoor without obsticles

LTE/GSM/GPRS
Standards & Protocols LTE-FDD: B1, B3, B5, B7, B8, B20, 2G: GSM/GPRS/EDGE: 900/1800 MHz

Wired Ethernet (LAN)
Standards & Protocols 10BaseT/100BaseTX, Auto Negotiation (Full/half duplex)

RS232 / RS485
Transient Voltage Suppressor DB9 socket for RS232, RX, TX GND terminals for RS485, Configurable RS485 termination resistor

Software
Supported Protocols / Features DHCP, TCP/IP, UDP/IP, WEB SERVER, SOAP API SERVER, MQTT CLIENT, CoAP Server, Modbus TCP Server, DNP3 Server, IEC 60870-5-104 Server, RS232 Server, NTP, Data Logger

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